Register Login
 

 

 

 

 

Varid medical production Group co was established in 1980,and started the production of 2,5 and 10 ml disposable syringes in1984,with a production capacity of 50 million per year. Last decade Varid implemented an investment program which enabled the company to expand and branch off in order to improve the quality and variety of its products, and also to keep up with new development.  Varid has therefore been able to establish its own mould manufacturing department for all components of these products, as well as designing and manufacturing of packaging and assembly machinery. Also Varid Company succeeded to achieve the following standards for the all of its products in the year 2002:

·   Has been found to conform to the Quality Management System Standard: ISO9001-2000 and ISO 13485-2003

· marking: Application of Council Directive 93/42/EEC by Norwegian ministry of health and Social Affairs.

This certificate is valid for the following product or service ranges:

DESIGN , MANUFACTURE AND STERILIZATION OF DISPOSABLE SYRINGES.

 

      Through correct management, Varid has been able to offer a wider range of products and increase its production capacity up to 100 million disposable syringes per year:

 Auto disable syringes (0.5ml), Insulin (1ml), different types of disposable dental( with or without needle and cartridge), 2, 5, 10, 20 and 50-60 ml syrings, Irrigation syringes .( 50-60 ml ,Irrigation syringes and Insulins have three parts including gasket)

And other products are, different sizes of scalp vein, umbilical cord clamp, bioplug used for dermatological work, where as sample can be specially taken for biopsy, spacula used for obstetrical treatment, packaging different needle.

Varid has always been able to offer its customers a high quality product, by abiding to strict standards (national and international) and health regulations in production. To ensure a clean and hygienic production environment the company has adapted a special training scheme for all staff particularly those who are involved in component production, assembly, packaging, sterilization and quality control. Special protective clothing, shoes, masks and head covering is used by all personal. Routine daily cleaning and disinfection of all floors and machinery are carried out regularly. The internal air within the production area is constantly filtered through micro filters and recycled.

 
 

 

 

 

Air shower 

 

 

 

Raw Materials

 The materials used for the production of disposable syringes are imported from abroad and are all of medical grade. Varid’s disposable syringes, consist of components:

  • Polypropylene: The barrel and protector which are made of polypropylene grade V30GA of Arak petrochemical company and Sabic of Arabic.
  • Polyethylene: The plunger which is made of polyethylene grade high density of Arak petrochemical company and Sabic Company of Arabic.
  • PVC: PVC gasket fitted at the end of the plunger. The material for PVC gasket is imported from EVC European Vinyle corporation of Switzerland  .
  • Needle: Needles are made of stainless steel which are imported   of  Ava-Pezeshk of Iran.
  • Hot stamping foil: printing of gradation on the syringe barrel under appropriate temperature and pressure (hot print) from purchased from Colorit of Germany.
  • Packaging Paper: The packaging paper is purchased from Arpian Co of Germany and Plastic Alvan of Iran.
  • Packaging Film: The packaging film is purchased from Arpian Co and Amcor Flexibles Winterbourne UK.
  • The following materials are used in auto disable syringes production stages:

            - (UV Adhesive), siliconized with silicon oil from Wacker company and synopharm company of Germany.

-Assembling of printed barrel with locking stainless steel part and plunger.  Locking stainless steel part is made of stainless steel which is impored Novapax company of Germany.

            QUALITY CONTROL

            In the highly specialized medical field, standardization of products are even more  important than in other branches of scienced and technology. World health organizations .Go vernment departments, standard Organizations, medical council and manufacturing companies are all involved in this process.

            In Varid Co, all primary raw material are randomly checked and tested by trained staff according to, MIL STD 105 E Table. The find products are also sampled randomly, and examined and verified according to control indexes.

 

 

 

            In the final stage of packaging all product are controlled with respect to sensitivity level of syringes .Varid’s quality control department takes great pride in the quality of their final product (after of strilling)due to rigorous physical quality checks and microbiological test s that are carried out by our trained staff. The quality of products in Varid are checked and tested in accordance with the standard s set by the institute of standards and industrial research of Iran, and also the institute of health and medical education. The standards set by these institutes are based upon BS , DIN , and AS .

            Varid’s quality control department has therefore secured and is also able to present users with ever increasing quality expertise .(copies of government approvals are attached).

            The standards are:   ISO 7886-1,ISO 7886-3,E8/DS1,

            To guarantee a high quality product, the raw materials are tested for color, odour and foreign particles prior to use in injection moulds to produce syringe components such as barrel and plunger. On spot testing of the physical appearance of the products is carried out during the production of each component prior be transferred to the assembly line.

                      After a final physical inspection, the fully assembled individually packet syringes are then packed in various boxes, depending on the sizes of syringes and are then moved to the final stage of production, sterilization.

               STERILIZATION

             Sterility of medical devices are of fundamental importance to consumers , as all materials used for the manufacture of moulded medical devices must withstand complete  sterilization to insure the proper standards set by the regulatory organization .

            The fully packed syringes contained in card board are placed in the sterilization chamber, along with a series of microbial strips which are placed in different parts of the chamber, and are later used for sterilization tests. Internal air within the chamber is then evacuated, ethylene oxide gas to 0.5 atmosphere enabling complete diffusion of ethylene oxide gas into each individually packed syringe.  The sterilization chamber is kept under this condition for 8-10 hours to insure complete sterilization.

            The microbial strips and the sterile syringes are both individually tested in Varids laboratory for pyrogens and complete sterilization.

            The syringes which pass the pyrogen check are then tested by microbiological tests. If any single sterile syringe fails the microbiological tests, then the whole of that batch of production is sent back to the sterilization chamber, and if a single pack of sterile syringe fails the pyrogen test, the whole of that batch of production is injected and destroyed.

             The produce intended for export market are placed in small boxes, a few of these boxes are than placed in a mother carton to ensure durability during transportation.

 

Varid medical production Group co was established in 1980,and started the production of 2,5 and 10 ml disposable syringes in1984,with a production capacity of 50 million per year. Last decade Varid implemented an investment program which enabled the company to expand and branch off in order to improve the quality and variety of its products, and also to keep up with new development.  Varid has therefore been able to establish its own mould manufacturing department for all components of these products, as well as designing and manufacturing of packaging and assembly machinery. Also Varid Company succeeded to achieve the following standards for the all of its products in the year 2002:

·   Has been found to conform to the Quality Management System Standard: ISO9001-2000 and ISO 13485-2003

· marking: Application of Council Directive 93/42/EEC by Norwegian ministry of health and Social Affairs.

This certificate is valid for the following product or service ranges:

DESIGN , MANUFACTURE AND STERILIZATION OF DISPOSABLE SYRINGES.

 

      Through correct management, Varid has been able to offer a wider range of products and increase its production capacity up to 100 million disposable syringes per year:

 Auto disable syringes (0.5ml), Insulin (1ml), different types of disposable dental( with or without needle and cartridge), 2, 5, 10, 20 and 50-60 ml syrings, Irrigation syringes .( 50-60 ml ,Irrigation syringes and Insulins have three parts including gasket)

And other products are, different sizes of scalp vein, umbilical cord clamp, bioplug used for dermatological work, where as sample can be specially taken for biopsy, spacula used for obstetrical treatment, packaging different needle.

Varid has always been able to offer its customers a high quality product, by abiding to strict standards (national and international) and health regulations in production. To ensure a clean and hygienic production environment the company has adapted a special training scheme for all staff particularly those who are involved in component production, assembly, packaging, sterilization and quality control. Special protective clothing, shoes, masks and head covering is used by all personal. Routine daily cleaning and disinfection of all floors and machinery are carried out regularly. The internal air within the production area is constantly filtered through micro filters and recycled.

 
 

 

 

 

Air shower 

 

 

 

Raw Materials

 The materials used for the production of disposable syringes are imported from abroad and are all of medical grade. Varid’s disposable syringes, consist of components:

  • Polypropylene: The barrel and protector which are made of polypropylene grade V30GA of Arak petrochemical company and Sabic of Arabic.
  • Polyethylene: The plunger which is made of polyethylene grade high density of Arak petrochemical company and Sabic Company of Arabic.
  • PVC: PVC gasket fitted at the end of the plunger. The material for PVC gasket is imported from EVC European Vinyle corporation of Switzerland  .
  • Needle: Needles are made of stainless steel which are imported   of  Ava-Pezeshk of Iran.
  • Hot stamping foil: printing of gradation on the syringe barrel under appropriate temperature and pressure (hot print) from purchased from Colorit of Germany.
  • Packaging Paper: The packaging paper is purchased from Arpian Co of Germany and Plastic Alvan of Iran.
  • Packaging Film: The packaging film is purchased from Arpian Co and Amcor Flexibles Winterbourne UK.
  • The following materials are used in auto disable syringes production stages:

            - (UV Adhesive), siliconized with silicon oil from Wacker company and synopharm company of Germany.

-Assembling of printed barrel with locking stainless steel part and plunger.  Locking stainless steel part is made of stainless steel which is impored Novapax company of Germany.

            QUALITY CONTROL

            In the highly specialized medical field, standardization of products are even more  important than in other branches of scienced and technology. World health organizations .Go vernment departments, standard Organizations, medical council and manufacturing companies are all involved in this process.

            In Varid Co, all primary raw material are randomly checked and tested by trained staff according to, MIL STD 105 E Table. The find products are also sampled randomly, and examined and verified according to control indexes.

 

 

 

            In the final stage of packaging all product are controlled with respect to sensitivity level of syringes .Varid’s quality control department takes great pride in the quality of their final product (after of strilling)due to rigorous physical quality checks and microbiological test s that are carried out by our trained staff. The quality of products in Varid are checked and tested in accordance with the standard s set by the institute of standards and industrial research of Iran, and also the institute of health and medical education. The standards set by these institutes are based upon BS , DIN , and AS .

            Varid’s quality control department has therefore secured and is also able to present users with ever increasing quality expertise .(copies of government approvals are attached).

            The standards are:   ISO 7886-1,ISO 7886-3,E8/DS1,

            To guarantee a high quality product, the raw materials are tested for color, odour and foreign particles prior to use in injection moulds to produce syringe components such as barrel and plunger. On spot testing of the physical appearance of the products is carried out during the production of each component prior be transferred to the assembly line.

                      After a final physical inspection, the fully assembled individually packet syringes are then packed in various boxes, depending on the sizes of syringes and are then moved to the final stage of production, sterilization.

               STERILIZATION

             Sterility of medical devices are of fundamental importance to consumers , as all materials used for the manufacture of moulded medical devices must withstand complete  sterilization to insure the proper standards set by the regulatory organization .

            The fully packed syringes contained in card board are placed in the sterilization chamber, along with a series of microbial strips which are placed in different parts of the chamber, and are later used for sterilization tests. Internal air within the chamber is then evacuated, ethylene oxide gas to 0.5 atmosphere enabling complete diffusion of ethylene oxide gas into each individually packed syringe.  The sterilization chamber is kept under this condition for 8-10 hours to insure complete sterilization.

            The microbial strips and the sterile syringes are both individually tested in Varids laboratory for pyrogens and complete sterilization.

            The syringes which pass the pyrogen check are then tested by microbiological tests. If any single sterile syringe fails the microbiological tests, then the whole of that batch of production is sent back to the sterilization chamber, and if a single pack of sterile syringe fails the pyrogen test, the whole of that batch of production is injected and destroyed.

             The produce intended for export market are placed in small boxes, a few of these boxes are than placed in a mother carton to ensure durability during transportation.


 

 



 

 

 

 

 



 

 

 

 

 

 

 

Online Users
MembershipMembership:
Latest New UserLatest:extegedliacilpe
New TodayNew Today:4
New YesterdayNew Yesterday:5
User CountOverall:1020

People OnlinePeople Online:
VisitorsVisitors:1
MembersMembers:0
TotalTotal:1

Online NowOnline Now:
 
varid medical production group . co
  
طراحی و اجرا پورتال و بهینه سازی (سئو) : شرکت فناوری اطلاعات و ارتباطات راهبر